Blistering on Stoneware

I have been struggling with this problem for about a year now. Can anyone please help with any suggestions or comments? I am getting a variety of blister sizes. The areas affected seem to be verticle surfaces, the underside of plate rims, edges of plates, but interestingly, not the rims of taller vessels.I am using a clear bright glaze recipe which melts totally. This is what I have found so far...

  1. I may have started experiencing this problem when I reduced the whiting content in my glaze by around 3-5%. I don't have enough documention on this; it's just one possibilty I need to test. I was glaze firing to ^6, bisque to ^04.

  1. I discovered in one glaze fire that the cooler shelves had significantly less blisters, so I started doing all the glaze fire to ^5. This reduced the incidents significantly. Still firing bisque to ^04.

  2. My large witness cones placed in the center of each shelf typically read one cone less than the junior cone in the kiln sitter. Bottom-most shelves maybe yet another half cone cooler.

  1. Bubbles in the glaze application don't seem to factor at all. The water soaking and deflocculating of the glaze related to this seems not a factor either. This is because these techniques just seem to result in a thinner glaze application, which does, in fact reduce the problem. However, this doesn't really help me because I am going for a very thick application.

  2. I have not been able to reproduce this problem on test tiles except in one special case. I suspected that I was contaminating the clay body with plaster from my wedging board. I wedged bits of this plaster into a large test tile, bisqued, then glazed, and voila, got beautful blisters. Until I find a better surface, I am doing all my wedging on canvas. Sadly, I am still experienceing this problem on accasion from plaster-free wares.

  1. I am also suspecting contamination from kiln shelves; kiln-wash powder dropping onto the wares. Another possibilty I need to thorougly test.

  2. I don't have a digital controller, so I can't really do a soak which is another possible solution.

  1. I am just beginning to venture into bisq at higher temps, such as ^03. Can't say anything about this.

  2. Try looking at your pinholes with a magnifying glass. See if there are any foreign particles in the center.

If you have any ideas or comments, I would very much appreciate it.

Reply to
Davis Salks
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I'm still learning, but I solved my blistering problems with a 20 minute soak at ^6 and then a 10 minute soak at 100 degrees lower on the way down. I guess it gives the gases time to get out. No blisters since then. I do have an electronic control, thank heavens.

Tom

Reply to
Tom

I'm still learning, too, after 30 years, and am having a similar problem with a gloss glaze at cone 10--blistering on undersides of plates. What I think is happening is that the shelves retain heat longer, and heat the pot bottoms more. In some instances what Tom says might apply.

Firing cooler would help prevent the glaze from boiling, or try reducing the whiting or other flux. I've found it helpful to brush on a bit of more refractory glaze in the areas likely to be affected before dipping the pot in the glaze which causes it. I've also found that it's likelier to happen when the glaze gets used up closer to the bottom of the bucket (at which point the formula may be changed from being more of the heavier constituents). In this case mixing up a fresh batch can help. Also, unless this glaze you're using has some special properties, you might do better to change to a different recipe with some different materials--some glazes can be too fussy to keep working with... I think I may be facing that myself. Raw materials change from shipment to shipment--so a once reliable glaze can go belly up. Brad Sondahl

Reply to
Brad Sondahl

re: rafractory glaze: Are you suggesting the same glaze but with the addition of refractory materials?

This is worth considering. It would certainly be easier than trying to analyse the effects of different firing temps. Thanks.

Reply to
Davis Salks

I'm thinking that it may be a combination of glaze thickiness and proximity to radiant heat source (such as the elements or, as you suggest, reflection or radiation from the shelves).

When glazing, I dip pots upside-down and allow them to drain this way. There is always a heavy layer around the rim. Although the rims tend to drain off pretty well in the fire, the are beneath them tend to have the heaviest layer if glaze.

Althought his may also be true of the lining, I don't get blistering in here, and that may be because the lining doesn't get any direct radiant heat.

Reply to
Davis Salks

I am tending more and more toward this solution. My concern with this is: Soaking would allow formed bubbles to break and heal. However, what if the glaze continues to boil at the soaking temp?

Reply to
Davis Salks

Sorry. I just realized that you are soaking at 100 degrees lower in your cooling cycle. This would answer the concern about boiling during the first soaking,

Reply to
Davis Salks

Sorry. I just realized that you are soaking at 100 degrees lower in your cooling cycle. This would answer the concern about boiling during the first soaking,

Reply to
Davis Salks

Then try to soak at a lower temp. That's just a guess, of course. It's all a learning process and experimentation. I'm just now getting into mixing my own glazes. So far so good.

Reply to
Tom

No, I actually meant a glaze you have which doesn't exhibit the problems cited--such as a white or clear glaze. Brad

Reply to
Brad Sondahl

Hi, I've only been at this ceramics game for fifteen years so i'm also still learning. I don't know if this will be of any help but; I recently had similar problems with a low fire(1100c) glaze and found the problem to be a too rapid firing.

Reply to
plodder

That makes sense in that the offgassing from the body that can cause the blisters is more likely to be finished or greatly reduced with a slow firing--it's also a reason for a higher (cone O5 at least) bisque. In my case, however, it was happening even before I changed the elements, when the kiln was firing much slower, and doesn't seem to be worse for the faster firing new elements gives it. Brad

Reply to
Brad Sondahl

Man, Brad, that is a WONDERFUL site you have. Very, very helpful. Great tips.

Thanks,

Tom

Reply to
Tom

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