Brother 2002D owner's manual

D5_brother_cover C M Y K

OPERATION MANUAL 114-200

Operation manual

brother.

ENGLISH 114-200 191200-011 0008 Printed in Japan

brother®

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions should always be taken, including the following:

Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1. The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.
2. Always unplug before changing the light bulb. Replace bulb with same type rated 12V 5 watts.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1. Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.
2. Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.
3. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.
4. Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.
5. Never drop or insert any object into any opening.
6. Do not use outdoors.
7. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.
8. To disconnect, turn the main switch to the symbol “O” position which represents off, then remove plug from outlet.
9. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
10. Keep fingers away from all moving parts. Special care is required around the machine needle.
11. Always use the proper needle plate. The wrong plate can cause the needle to break.
12. Do not use bent needles.
13. Do not pull or push fabric while stitching. It may deflect the needle causing it to break.
14. Switch the machine to the symbol “O” position when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, and the like.
15. Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.
16. This sewing machine is not intended for use by young children or infirm persons without supervision.
17. Young children should be supervised to ensure that they do not play with this machine.

SAVE THESE INSTRUCTIONS This machine is intended for household use.

FOR USERS IN THE UK, EIRE, MALTA AND CYPRUS ONLY

If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.

I MPORTANT

If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut off and an appropriate three-pin plug fitted. With alternative plugs an approved fuse must be fitted in the plug.

NOTE The plug served from the main lead must be destroyed as a plug with bared flexible cords is hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying the mark, rating as marked on plug. Always replace the fuse cover, never use plugs with the fuse cover omitted.

WARNING DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE LETTER 'E', BY THE EARTH SYMBOL OR COLOURED GREEN OR YELLOW.

The wires in this main lead are coloured in accordance with the following code:

Blue Neutral Brown Live

As the colours of the wiring in the main lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows.

The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or coloured black or blue.

The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or coloured red or brown.

CONGRATULATIONS ON CHOOSING OUR MACHINE

Your machine is the most advanced computerized household sewing machine. To fully enjoy all the features incorporated, we suggest that you study the manual.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1. Be sure to keep your eye on the needle while sewing. Do not touch the pulley, thread take-up, needle, or other moving parts.
2. Remember to turn off the power switch and unplug the cord when:
   • Operation is completed
   • Replacing or removing the needle or any other parts
   • A power failure occurs during use
   • Maintaining the machine
   • Leaving the machine unattended.
3. Do not store anything on the foot controller.
4. Plug the machine directly into the wall. Do not use extension cords.

For a longer service life

1. When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.
2. Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.
3. Do not drop or hit the machine.
4. Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.

For repair or adjustment In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

WHAT YOU CAN DO WITH THIS MACHINE

Special Features

• On screen sewing advisor gives advice about sewing and general machine use, in addition to illustrated step-by-step instructions on the large LCD display.
• Machine sets thread tension automatically - no more bothersome trial sewing.
• Prepare the bobbin thread for sewing with one touch - no need to pull the bobbin thread up through the needle plate.
• Attach the knee lifter to raise and lower the presser foot without using your hands - convenient for quilting and patchwork.
• Wind the bobbin easily, even while the machine is embroidering.

Utility Stitches

There are 107 pre-programmed stitches in the machine, for garment construction or mending.

Character/Decorative Stitches

Sew alphabetical character patterns, decorative stitch patterns, satin stitch patterns, cross stitch patterns, and more.

ABCDEabcde01234ÄÅÆäåå ABCDEabcde01234ÅÄÆäåå ABCDEabcde01234ÄÅÆäåå

Introduction

Attach the embroidery unit to enjoy sewing realistic embroidery patterns. Choose from the alphabetic (character) patterns, built-in designs, or decorative borders to frame your patterns pre-programmed into the machine, or choose from a wide selection of embroidery cards (sold separately) to increase creativity.

Embroidery Select the “Embroidery” function icon to choose a pattern and sew it as it appears on the screen.

Embroidery Editing You can combine characters and patterns, or change the configuration of characters easily with the “Embroidery Edit” functions.

Introduction

HOW TO USE THIS MANUAL

Chapter 1 and Chapter 2 explain your sewing machine’s basic operation procedures for someone who is using the sewing machine for the first time. If you want to sew utility stitches or character/ decorative stitches, read Chapter 1 and Chapter 2, then go on to Chapter 3 (Sewing Utility Stitches) or Chapter 4 (Sewing Character/Decorative Stitches).

When you are ready to begin using the embroidery function after reading Chapter 1 and Chapter 2, proceed to Chapter 5 (Embroidery). Once you understand the steps explained in Chapter 5, go on to Chapter 6 for an explanation about the convenient embroidery edit functions.

In the screens that appear in the step-by-step directions the parts that are used for the operation are shown in [blue box]. Compare the screen in the directions with the actual screen, and carry out the operation.

If, while using the machine, you experience something you do not understand, or there is a function you would like to know more about, refer to the index at the back of the operation manual in conjunction with the table of contents to find the section of the manual you should refer to.

Introduction

CONTENTS

WHAT YOU CAN DO WITH THIS MACHINE

Special Features

HOW TO USE THIS MANUAL

Chapter 1 Setting Up

PRINCIPAL PARTS AND THEIR OPERATION 1-1

Principal Parts 1-1

• ■ Embroidery Unit 1-2
• ■ Hard Case 1-2
• ■ Embroidery Unit Storage Case 1-2
• ■ Operation Buttons 1-3
• ■ Balance Wheel 1-4
• ■ Presser Foot Lever 1-4
• ■ Sewing Speed Controller 1-4
• ■ Bobbin Winder Button 1-4
• ■ Top Cover 1-5
• ■ Supplemental Spool Pin 1-5
• ■ Free Arm 1-5
• ■ Feed Dog Position Switch 1-6
• ■ Presser Foot Dial 1-6
• ■ Knee Lifter 1-6
• ■ Foot Controller 1-7 Included Accessories 1-8 Options 1-10
• ■ When Using the Multi-thread Stand 1-10

BASIC OPERATION 1-12

Connecting the Power 1-12 Viewing the LCD Display 1-13

• ■ Key Functions 1-14 Using the LCD Display 1-16 Adjusting Screen Brightness 1-16 Choosing the Display Language 1-18 Using the Machine Settings Key 1-19 Using the Machine Operations Key 1-20
• ■ Contents of Other Categories 1-22 Using the Pattern Explanation Key 1-24 Bobbin Winding/Lower Threading 1-25
• ■ Winding the Bobbin During Sewing 1-29 Setting the Bobbin 1-31 Upper Threading 1-32
• ■ Using the Spool Net 1-37 Pulling Up the Bobbin Thread 1-38 Changing the Presser Foot 1-39
• ■ Removing the Presser Foot 1-39
• ■ Attaching the Presser Foot 1-39
• ■ Attaching the Walking Foot 1-40
• ■ Reattaching the Presser Foot Holder 1-42 Changing the Needle 1-43
• ■ About the Needle 1-45
• ■ Fabric/Thread/Needle Combinations 1-45

Chapter 2 Getting Ready to Sew

TRIAL SEWING 2-1

Basic Sewing 2-1 Sewing Reinforcement Stitches 2-3 Changing Sewing Direction 2-3 Sewing Curves 2-3 Sewing Heavyweight Fabrics 2-4 Sewing Lightweight Fabrics 2-4 Using the Twin Needle Mode 2-5

STITCH SETTINGS 2-8

Setting Stitch Width for Zigzag Stitch Patterns 2-8 Setting the Stitch Length 2-9

• ■ Stitch Pattern Width/ Stitch Length Settings Table 2-10 Setting the Thread Tension 2-13
• ■ Proper Thread Tension 2-13

MACHINE FUNCTION SETTINGS 2-14

Automatic Reinforcement Stitching 2-14 Using the Automatic Thread Cutter 2-15

Chapter 3 Sewing Utility Stitches

QUICK REFERENCE TABLE 3-1

SELECTING UTILITY STITCHES 3-9

Selecting a Stitch Pattern 3-9

• ■ Stitch Selection Screens 3-10
• ■ Using the Mirror Image Key 3-11
• ■ Saving Your Preferred Stitch Settings 3-12 Using the Sewing Type Selection Key 3-13

SEWING THE STITCHES 3-16

Straight Stitches 3-16

• ■ Changing the Needle Position (Left Needle Position Patterns Only) 3-18 Basting 3-19 Zigzag Stitches 3-20

■ Overcasting (Using a Zigzag Stitch) 3-20 ■ Appliqué (Using a Zigzag Stitch) .. 3-21

• ■ Patchwork (for Crazy Quilt) ........ 3-21 ■ Sewing Curves
• (Using a Zigzag Stitch) ........ 3-21
• Elastic Zigzag Stitches ........ 3-22
• ■ Tape Attaching ........ 3-22
• ■ Overcasting ........ 3-22
• Overcasting ........ 3-23 ■ Overcasting Using Presser Foot “G” 3-23 ■ Overcasting Using Presser Foot “J” 3-24 ■ Overcasting Using the Side Cutter 3-25
• Quilting ........ 3-28
• ■ Piecing ........ 3-29
• ■ Quilting ........ 3-30
• ■ Appliqué ........ 3-31
• ■ Quilting with Satin Stitches ........ 3-33
• Blind Hem Stitches ........ 3-35 ■ If the Needle Does not Catch the
• Fold ........ 3-36 ■ If the Needle Catches Too Much
• of the Fold ........ 3-36
• Appliqué ........ 3-37
• ■ Sewing Sharp Curves ........ 3-38
• Shelltuck Stitches ........ 3-39
• Scallop Stitches ........ 3-41
• Patchwork Stitches ........ 3-42
• Smocking Stitches ........ 3-44
• Fagoting ........ 3-46
• Tape or Elastic Attaching ........ 3-47
• Heirloom ........ 3-49
• ■ Hemstitching (1) (Daisy stitch) ........ 3-49
• ■ Hemstitching (2) (Drawn work) ........ 3-50
• ■ Hemstitching (3) ........ 3-52
• Buttonholes ........ 3-53
• ■ Sewing Stretch Fabrics ........ 3-56 ■ Odd Shaped Buttons/Buttons that do not Fit into the Button Holder Plate .. 3-56
• Darning ........ 3-57
• Bar Tacks ........ 3-59
• Button Sewing ........ 3-61
• ■ Attaching 4 Hole Buttons ........ 3-62 ■ Attaching a Shank to the Button ... 3-63
• Eyelet ........ 3-63 Multi-directional Sewing
• (Straight Stitch and Zigzag Stitch) ........ 3-65
• Zipper Insertion ........ 3-67
• ■ Centered Zipper ........ 3-67
• ■ Inserting a Side Zipper ........ 3-68

Chapter 4 Sewing Character/ Decorative Stitches

• SELECTING A STITCH PATTERN ........ 4-1

• Decorative Stitch Patterns ........ 4-2

• 7mm Decorative Stitch Patterns ........ 4-3

• Satin Stitch Patterns ........ 4-3

• 7mm Satin Stitch Patterns ........ 4-4

• Cross Stitch ........ 4-4

• Utility Decorative Stitch Patterns ........ 4-5

• Alphabetical Characters ........ 4-6 ■ If You Make a Mistake Selecting the

• Character ........ 4-7

• SEWING CHARACTER/DECORATIVE STITCH PATTERNS ........ 4-8

• Sewing Attractive Finishes ........ 4-8 Basic Sewing of Character/

• Decorative Stitches ........ 4-9

• Making Stitch Pattern Adjustments ........ 4-11

• EDITING CHARACTER/DECORATIVE STITCH PATTERNS ........ 4-13

• ■ Key Functions ........ 4-14 Changing the Size of the Stitch Patterns . 4-15 Changing the Stitch Pattern Length

• (for 7mm Satin Stitch Patterns Only) ........ 4-16

• Creating a Vertical Mirror Image ........ 4-16

• Creating a Horizontal Mirror Image ........ 4-16

• Sewing Pattern Continuously ........ 4-17 ■ When Sewing the Pattern Continuously 4-17

• ■ When Sewing Single Stitches ........ 4-17

• COMBINING STITCH PATTERNS ........ 4-18

• Before Combining Stitch Patterns ........ 4-18 Combining Decorative Stitch and

• Character Stitch Patterns ........ 4-18 Combining Large and Small Stitch

• Patterns ........ 4-20 Combining Horizontal Mirror Image

• Stitch Patterns ........ 4-21 Combining Stitch Patterns of Different

• Lengths ........ 4-22 Making Step Stitch Patterns

• (for 7mm Satin Stitch Patterns Only) ........ 4-23

• ■ More Examples ........ 4-25

• Checking Combined Stitch Patterns ........ 4-26

• MEMORY FUNCTIONS ........ 4-27

• Saving Stitch Patterns ........ 4-27 ■ If You Can Not Save the Stitch Pattern 4-28
• Retrieving Saved Stitch Patterns ........ 4-31

Chapter 5 Embroidery

• PREPARING TO EMBROIDER ........ 5-1

• Before Beginning ........ 5-1

• ■ Copyright Information ........ 5-1

• ■ About the Embroidery Unit ........ 5-1 ■ About Embroidery Cards

• (Sold Separately) ........ 5-1

• ■ About Floppy Disks ........ 5-2

• BASIC EMBROIDERY ........ 5-3

• Attaching Embroidery Foot “Q” ........ 5-4

• Attaching the Embroidery Unit ........ 5-5

• ■ Removing the Embroidery Unit ........ 5-7

• SELECTING PATTERNS ........ 5-8

• One Point Patterns ........ 5-9

• Character Patterns ........ 5-11

• Floral Alphabet Patterns ........ 5-13

• Frame Patterns ........ 5-15 Selecting Patterns from an Embroidery

• Card ........ 5-17 Selecting a Pattern from a Floppy Disk (Only for Machines with Floppy Disk Drives) .. 5-18

• VIEWING THE SEWING SCREEN ........ 5-19

PREPARING THE EMBROIDERY

• FRAME ........ 5-20

Attaching a Stabilizer Material to the

• Fabric ........ 5-20 Setting the Fabric in the Embroidery
• Frame ........ 5-21
• ■ Inserting the Fabric ........ 5-22
• ■ Using the Embroidery Sheet ........ 5-23
• Attaching the Embroidery Frame ........ 5-24 ■ Removing the Embroidery Frame .. 5-25

DETERMINING THE PATTERN

• POSITION ........ 5-26

• Changing the Pattern Position ........ 5-26

• Checking the Pattern’s Position ........ 5-27

• Previewing the Completed Pattern ........ 5-28

SEWING AN EMBROIDERY PATTERN 5-29

• Sewing Attractive Finishes ........ 5-29
• ■ Needle Plate Cover ........ 5-29
• Basic Embroidery Method ........ 5-30 ■ Embroidering Order for Pattern Parts .. 5-32 Sewing Embroidery Patterns Which Use
• Appliqué ........ 5-33
• ■ Directions for Appliqué ........ 5-33

ADJUSTMENTS DURING

• THE EMBROIDERY PROCESS ........ 5-35

• The Bobbin Runs Out of Thread ........ 5-35

• The Thread Breaks During Sewing ........ 5-36

• Sewing Again from the Beginning ........ 5-38 Continuing Embroidery After Turning off

• the Power ........ 5-39

MAKING EMBROIDERY ADJUSTMENTS .. 5-40

• Adjusting Thread Tension ........ 5-40

• ■ Correct Thread Tension ........ 5-40 ■ If the Upper Thread Tension is Too

• Strong ........ 5-40 ■ If the Upper Thread Tension is Too

• Weak ........ 5-41

• Adjusting the Embroidery Speed ........ 5-41

• Changing the Thread Color Display ........ 5-42 Changing the Embroidery Frame

• Display ........ 5-43

• REVISING THE PATTERN ........ 5-44

• ■ Key Functions ........ 5-44

• Changing the Size of the Pattern ........ 5-45

• Rotating the Pattern ........ 5-46

• Creating a Horizontal Mirror Image ........ 5-46 Changing the Density of a Pattern (Character and Border Patterns Only) .. 5-47 Changing the Colors of Character

• Patterns ........ 5-48

• MEMORY FUNCTION ........ 5-49

• Saving Embroidery Patterns ........ 5-49

• ■ Saving a Pattern ........ 5-49

• ■ If You Can Not Save the Pattern ........ 5-50

• Retrieving Patterns from Memory ........ 5-53

• EMBROIDERY APPLICATIONS ........ 5-55

Aligning the Left Side of a Pattern and

• Sewing ........ 5-55
• Connecting Characters ........ 5-56 Embroidering an Outline of a Pattern .. 5-58

• Using a Frame Pattern to Make Appliqué (1) ........ 5-59
• Using a Frame Pattern to Make Appliqué (2) ........ 5-60
• Embroidering Small Fabrics or Fabric Edges ........ 5-62

Chapter 6 Embroidery Edit Functions

• EXPLANATION OF THE EDITING FUNCTIONS ........ 6-1

• SELECTING PATTERNS TO EDIT ........ 6-2

• Selecting Character Patterns ........ 6-5

• EDITING EMBROIDERY PATTERNS ........ 6-8

• ■ Key Functions ........ 6-8

• Moving the Pattern ........ 6-9

• Rotating the Pattern ........ 6-10

• Changing the Size of the Pattern ........ 6-11

• Deleting the Pattern ........ 6-12

• Changing the Thread Color ........ 6-13

• Changing the Configuration of Character Patterns ........ 6-15

• Changing Character Spacing ........ 6-16

• Changing the Color of Each Character in a Pattern ........ 6-17

ADJUSTING PATTERNS AFTER EDITING .. 6-18

COMBINING AND EDITING PATTERNS .. 6-20

• SEWING COMBINED EMBROIDERY PATTERNS ........ 6-28

• ADJUSTING EDITED PATTERNS ........ 6-30

• MEMORY FUNCTIONS ........ 6-32

• Saving Edited Patterns ........ 6-32

• ■ Saving a Pattern ........ 6-32

• ■ If You Can Not Save the Pattern ........ 6-33

• Retrieving Saved Patterns ........ 6-36

Chapter 7 MY CUSTOM STITCH

• DESIGNING THE STITCH ........ 7-1

• ENTERING STITCH DATA ........ 7-3

• Creating Stitch Data ........ 7-3

• Editing Stitch Data ........ 7-6

• ■ Moving a Point ........ 7-7

• ■ Moving Part or All of the Design ........ 7-8

• ■ Inserting New Points ........ 7-9

• MEMORY FUNCTIONS ........ 7-11

• Storing the custom design ........ 7-11

• Retrieving a Stitch Design That Has Been Saved ........ 7-13

Chapter 8 Care and Maintenance

• CHANGING THE LIGHT BULB ........ 8-1

• CLEANING THE MACHINE ........ 8-2

• ■ Cleaning the LCD Screen ........ 8-2

• ■ Cleaning the Machine Casing ........ 8-2

• ■ Cleaning the Race and Shuttle ........ 8-2

• CLEANING THE FLOPPY DISK DRIVE HEADS ........ 8-4

Chapter 9 Troubleshooting

• ADJUSTING THE SCREEN ........ 9-1

• ADJUSTING THE TOUCH PANEL ........ 9-2

• USING THE “TROUBLESHOOTING” FUNCTION ........ 9-4

• MAKING MINOR MACHINE ADJUSTMENTS ........ 9-5

• ERROR MESSAGES ........ 9-10

• ■ Alarm Sounds ........ 9-15

Appendix

• SPECIFICATIONS ........ A-1

Index

Chapter 1 Setting Up

PRINCIPAL PARTS AND THEIR OPERATION

Principal Parts

① Needle threader lever …………… (P.1-35)
② Presser foot dial ………………… (P.1-6)
③ Thread cutter …………………… (P.1-3)
④ Presser foot holder ……… (P.1-39, 1-42)
⑤ Presser foot …………………… (P.1-8)
⑥ Feed dogs ……………………… (P.1-6)
⑦ Bobbin cover …………………… (P.1-31)
⑧ Flat bed attachment with accessory compartment …………………… (P.1-5, 1-8)
⑨ “Start/Stop” button …………… (P.1-3)
⑩ “Reverse/Reinforcement Stitch” button ……………………………… (P.1-3)
⑪ “Needle Position” button ……… (P.1-3)
⑫ “Thread Cutter” button ………… (P.1-3)
⑬ Sewing speed controller ……… (P.1-4)
⑭ “Bobbin Winder” button ……… (P.1-4)
⑮ Feed dog position switch ……… (P.1-6)
⑯ L.C.D. (liquid crystal display) .. (P.1-13)
⑰ Spool cap ……………………… (P.1-25, 1-33)
⑱ Spool pin ……………………… (P.1-25, 1-33)
⑲ Bobbin winder ………………… (P.1-27)
⑳ Thread guide for bobbin winding …………………………………… (P.1-27)
㉑ Supplemental spool pin ……… (P.1-5)
㉒ Knee lifter mounting slot ……… (P.1-6)
㉓ Knee lifter ……………………… (P.1-6)
㉔ Handle
㉕ Balance wheel ………………… (P.1-4)
㉖ Embroidery card slot ………… (P.5-17)
㉗ Floppy disk drive slot ………… (P.5-18)
㉘ Foot controller jack …………… (P.1-7)
㉙ Main power switch …………… (P.1-12)
㉚ Cord jack ……………………… (P.1-12)
㉛ Foot controller ………………… (P.1-7)
㉜ Needle clamp screw …………… (P.1-44)
㉝ Buttonhole lever .. (P.3-55, 3-58, 3-60)
㉞ Presser foot lever ……………… (P.1-4)
㉟ Air vent

Setting Up 1-1

① Main power switch ② Power cord

CAUTION

• When leaving the machine unattended, the main switch of the machine should be switched off or the plug must be removed from the socket-outlet.
• When servicing the machine, or when removing covers or changing bulbs, the machine or the electrical set must be unplugged.
• For U.S.A. only This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

■ Embroidery Unit

① Carriage ② Release button ③ Embroidery unit connection ④ Embroidery frame holder

■ Hard Case

■ Embroidery Unit Storage Case

■ Operation Buttons

“Thread Cutter” Button Press this button after sewing to automatically trim the excess thread.

CAUTION Do not repeat thread cutting after the threads are cut. The thread may tangle or the needle may break, resulting in damage.

CAUTION

• Do not press the “Thread Cutter” button when there is no fabric in the machine or during machine operation. The thread may tangle resulting in damage.
• When cutting thread thicker than #30, nylon thread, or other specialty threads, use the thread cutter on the side of the machine.

“Needle Position” Button Use this button when changing sewing direction or for detailed sewing in small areas. Press this button to raise or lower the needle position. Press the button twice to sew a single stitch.

“Reverse/Reinforcement Stitch” Button Use this button to sew reinforcement stitches at the beginning and end of sewing. Press this button, and the machine sews 3 stitches in the same spot and stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine will sew reverse stitches at low speed only while holding down the “Reverse/Reinforcement Stitch” button (the stitches are sewn in the opposite direction from the main seam). (See page 2-3.)

“Start/Stop” Button Press this button and the machine will sew a few stitches at a slow speed, then begin sewing at the speed set by the sewing speed controller. Press the button again to stop the machine. Hold the button down to sew at the machine’s slowest speed. The button changes color according to the machine’s operation mode. Green : the machine is ready to sew or is sewing. Red : the machine can not sew.

Setting Up 1-3

CONTENTS

Balance Wheel

Turn the balance wheel to raise or lower the needle. The wheel should be turned toward the front of the machine. ① Balance wheel

Presser Foot Lever

Lower the presser foot lever to lower the presser foot and apply pressure to the fabric. If the presser foot is raised to the second position, and you want to sew heavy weight, stacked fabrics, etc., that are hard to set under the presser foot, raise the presser foot lever higher and hold it to make room for the fabric (see page 2-4). ① Presser foot ② Presser foot lever

CAUTION The machine will not operate with the presser foot raised.

Sewing Speed Controller

Use this controller to adjust the sewing speed. Move the lever to the left to sew at slower speeds. Move the lever to the right to sew at higher speeds. ① Lever

Note Beginners should sew at a slow speed.

① Slow ② Fast

Bobbin Winder Button

Use this button to wind the bobbin (see page 1-25).

1-4 Setting Up

Index

CONTENTS

1 —

2 —

3 —

4 —

5 —

6 —

7 —

8 —

9 —

Index

■ Top Cover

Open the top cover to wind the bobbin or do the upper threading. To open the cover, place your hand under the clear section of the cover and lift up.

■ Supplemental Spool Pin

Use this spool pin to wind the bobbin thread during sewing, or when sewing with the twin needle (see pages 1-29, 2-5).

■ Flat Bed Attachment

Use the free arm sewing option to attach cuffs, hem pant legs, and sew other tubular pieces. Pull the flat bed attachment to the left to remove it and create the convenient free arm sewing mode.

Setting Up 1-5

CONTENTS

■ Feed Dog Position Switch

Use this switch when attaching buttons (see page 3-61) or for other similar projects. Remove the flat bed attachment and raise the presser foot lever to operate the feed dog position switch. Set the lever in the ▲▲ position for normal sewing ① Feed dog position switch

• ▲▲ ........ The feed dogs are up and will help guide the fabric.
• ▼▼ ........ The feed dogs are down and will not help guide the fabric.

■ Presser Foot Dial

Turn the presser foot dial in order to adjust the pressure applied by the presser foot. The higher the number, the stronger the pressure will be. The presser foot dial has settings from 1 (weakest) to 4 (strongest). Use setting "3" for normal sewing. Lower the presser foot lever before turning the presser foot dial. If you adjust the setting, be sure to return it to "3" after sewing. ① Weak ② Strong

■ Knee Lifter

You can use the knee lifter to raise and lower the presser foot without using your hands, so it is convenient for quilting and other similar projects.

To attach, angle the knee lifter about 20 degrees to the left and insert it into the mounting slot as far as possible.

CAUTION If the knee lifter is not pushed into the mounting slot as far as possible, it may come out during use.

Use your knee to move the knee lifter to the right in order to raise the presser foot. Release to the left for the presser foot to lower.

⚠ CAUTION Be sure to keep your knee away from the knee lifter during sewing. If the machine is operated while the knee lifter is pushed, the needle may break or the thread tension may loosen.

1-6 Setting Up

CONTENTS 1 2 3 4 5 6 7 8 9 Index

■ Foot Controller

① Foot controller ② Foot controller jack

CAUTION

Do not allow fabric pieces and dust to collect in the foot controller. Doing so could cause a fire or an electric shock.

1. With the machine turned off, insert the foot controller plug into its jack on the machine. ① Foot controller ② Foot controller jack

2. Switch on the machine, then slowly depress the foot controller to start sewing.

   • The speed set using the sewing speed controller is the foot controller’s maximum sewing speed.

3. Release the foot controller to stop this machine.

   • When the foot controller is being used, the “Start/Stop” button has no effect on the sewing.

Note (For U.S.A. only) Foot controller: Model P This foot controller can be used on this machine model ULT2001/ULT2002D.

Setting Up 1-7

Included Accessories

Pull the top of the flat-bed attachment towards you to open the accessory compartment.

① Storage space ② Presser foot storage space ③ Bobbin storage space

1 2 3 4 5 6 7 8 9 10 11 12 13 14

75/11 2 needles 90/14 2 needles 90/14 2 needles : Ball point needle (gold colored)

\begin{tabular}{|l|l|l|l|} \hline No. & Part Name & \multicolumn{2}{c|}{Part Code} \ \cline{3-4} & & U.S.A. & Others \ \hline 1 & Buttonhole foot “A” & X57789-101 & \ \hline 2 & Embroidery foot “Q” & XC1274-001 & \ \hline 3 & Overcasting foot “G” & X51162-001 & \ \hline 4 & Monogramming foot “N ” & X53840-301 & \ \hline 5 & Zipper foot “I” & X59370-051 & \ \hline 6 & Zigzag foot “J” & 137748-101 & \ \hline 7 & Blind stitch foot “R” & X56409-001 & \ \hline 8 & Button fitting foot “M” & 130489-001 & \ \hline 9 & Walking foot & SA140 & X81065-002 \ \hline 10 & Side Cutter & X80943-001 & \ \hline 11 & Seam ripper (P.3-55) & X54243-001 & \ \hline 12 & Bobbin & SA-155 & XA3812-051 \ \hline 13 & Needle set & X58358-001 & \ \hline 14 & Twin needle (P.2-5) & X59296-001 & \ \hline \end{tabular}

Note

• The machine comes with zigzag foot “J” attached.
• Always use accessories recommended for this machine.

1-8 Setting Up

Note (For U.S.A. only)
Foot controller: Model P
This foot controller can be used on this machine model ULT2001/ULT2002D.

The screw of the presser foot holder is available through your authorized dealer (Part code XA4813-051).

Setting Up 1-9

Options

When Using the Multi-thread Stand

• Using the Multi-thread Stand When Placed Behind the Sewing Machine:
  Do not pass the thread through the thread guide on the multi-thread stand. Pass the thread through the thread guide of the sewing machine, then pass the thread around the thread guide plate.
  ① Thread guide of the sewing machine

• Using the Multi-thread Stand When Placed to the Right of the Sewing Machine :
  Do not pass the thread through the thread guide on the multi-thread stand, or through the thread guide on the sewing machine. Pass the thread directly around the thread guide plate.
  ② Thread guide on the multi-thread stand

1-10 Setting Up

CAUTION
Embroidery cards purchased in foreign countries may not work with your machine.

Setting Up 1-11

BASIC OPERATION

Connecting the Power

WARNING

• Use only regular household electricity for the power source. Using other power sources may result in fire, electric shock, or damage to the machine.
• Turn off the main power and remove the plug in the following circumstances:
  • When you are away from the machine
  • After using the machine
  • When the power fails during use
  • When the machine does not operate correctly due to a bad connection or a disconnection
  • During electrical storms

CAUTION

• Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or electric shock may result.
• Do not touch the plug with wet hands. Electric shock may result.
• When unplugging the machine, always turn off the main power first. Always grasp the plug to remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.
• Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord and cause fire or electric shock. If the cord or plug is damaged, take the machine your authorized dealer for repairs before continuing use.
• Unplug the power cord if the machine is not to be used for a long period of time. Otherwise a fire may result.

1. Insert the power cord into the cord jack, then insert the plug into a wall outlet. ① Main power switch ② Power cord

2. Turn the main power switch to “I” to turn on the machine. ① OFF ② ON

3. Turn the main power switch to “O” to turn off the machine.

1-12 Setting Up

Viewing the LCD Display

When switching on machine, the screen will display the name of the machine. Touch the screen to display the utility stitch. The often used “Straight stitch (left)” (1-01) is automatically selected.

① Shows the amount of thread remaining in the bobbin during sewing. If the display is yellow, the bobbin is running out of thread.

Note This bobbin symbol does not show the amount of bobbin thread remaining when the machine is not sewing.

② Shows single or twin needle mode setting, and the needle stop position.

Single needle/ down position

Single needle/ up position

Twin needle/ down position

Twin needle/ up position

③ Presser foot code. Attach the presser foot indicated in this display before sewing.

④ Shows the name and code number of the selected stitch.

⑤ Shows a preview of the selected stitch.

⑥ To select, press the key of the stitch pattern you want to sew.