Janome 634D owner's manual

Published by Janome · 41 pages · Original PDF

5 discussions about the Janome 634D

INSTRUCTION BOOK

MYLock 634D Electronic Controlled

Figure from the manual

“IMPORTANT SAFETY INSTRUCTIONS”

“Your sewing machine is designed and constructed only for HOUSEHOLD use.” “Read all instruction before using this sewing machine.”

“DANGER — To reduce the risk of electric shock:”

  1. “An appliance should never be left unattended when plugged in. Always unplug this appliance from the electric outlet immediately after using and before cleaning.”
  2. “Always unplug before relamping. Replace bulb with same type rated 15 Watts.”
  3. “Do not reach for the appliance that has fallen into water. Unplug immediately .”
  4. “Do not place or store appliance where it can fall or be pulled into a tub or sink. Do not place in or drop into water or other liquid.”

“WARNING — To reduce the risk of burns, fire, electric shock, or injury to persons:”

  1. “Do not allow to be used as a toy. Close attention is necessary when this appliance is used by or near children.”
  2. “Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.”
  3. “Never operate this appliance if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the appliance to the nearest authorized dealer or service center for examination, repair, electrical or mechanical adjustment.”
  4. “Never operate the appliance with any air opening blocked. Keep ventilation openings of the sewing machine and foot controller free from accumulation of lint, dust, and loose cloth.”
  5. “Never drop or insert any object into any opening.”
  6. “Do not use outdoors.”
  7. “Do not operate where aerosol (spray) products are being used or where oxigen is being administered.”
  8. “To disconnect, turn all controls to the off position, then remove plug from outlet.”
  9. “Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.”
  10. “Keep fingers away from all moving parts. Special care is required around the sewing machine needle and knives.”
  11. “Always use the proper needle plate. The wrong plate can cause the needle to break.”
  12. “Do not use bent needles.”
  13. “Do not pull or push fabric while stitching. It may deflect the needle causing it to break.”
  14. “Switch the sewing machine off when making any adjustment in the needle area, such as threading needle, changing needle, threading loopers, or changing presser foot, and the like.”
  15. “Always unplug the sewing machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.”

“SAVE THESE INSTRUCTIONS”

OPERATING INSTRUCTION:

“For appliances with a polarized plug (one blade wider than the other). To reduce the risk of electric shock, this plug is intended to fit in a polarized outlet only one way.

If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.”

“Foot Controller Model YC-530-1, or YC-482R for use with Sewing Machine Model 634D.” (For U. S. A. market only)

TABLE OF CONTENTS

PREPARATION

  • Names of Parts ........ 2
  • Attaching the Waste Chip Box ........ 3
  • Storing the Accessory Box ........ 3
  • Connecting the Machine to the Power Supply ........ 4
  • Controlling Sewing Speed ........ 4
  • How to Turn Balance Wheel ........ 5
  • Opening and Closing the Side Cover ........ 5
  • Opening and Closing the Looper Cover ........ 5
  • The Position of Thread Guide Bar ........ 6
  • Setting of Spool Stand ........ 6
  • Attaching the Thread Stripping Disc and Net ........ 7
  • Raising or Lowering the Presser Foot ........ 7
  • Threading the Machine ........ 8
  • Threading the Lower Looper ........ 9 ~ 10
  • Threading the Upper Looper ........ 11 ~ 12
  • Threading the Needle on the Right ........ 13
  • Threading the Needle on the Left ........ 14
  • Changing to two-thread serging ........ 15

TEST STITCHING

  • Starting Sewing ........ 16
  • Finishing Sewing ........ 16
  • Sewing Continuously ........ 16
  • How to Use Guide Lines ........ 16
  • Securing Ends ........ 17
  • Thread Tension (4 threads) ........ 18 ~ 19
  • Adjustment of Cutting Width ........ 20
  • Thread and Needle Chart ........ 21
  • Threading the Machine (3 threads and 2 threads) ........ 22
  • Thread Tension (3 threads) ........ 23
  • Thread Tension (2 threads) ........ 24
  • Adjustment of Stitch Length ........ 25
  • Adjustment of Differential Feed Ratio ........ 25
  • Changing Needle ........ 26
  • Adjustment of Foot Pressure ........ 26
  • Removing the Presser Foot ........ 27
  • Attaching the Presser Foot ........ 27
  • To Deactivate the Upper Knife ........ 27
  • To Activate the Upper Knife ........ 27
  • Adjustment of Needle Plate Setting Knob ........ 28 Setting the Lower Looper Pre-tension Setting Slider and
  • Changeable Thread Guide ........ 29

ROLLED HEMMING, PICOT EDGING AND NARROW HEMMING

  • Machine Setting ........ 30
  • Adjusting Thread Tension ........ 31
  • How to Adjust the Thread Tension ........ 31

DECORATIVE OVEREDGING

  • Thread, Fabric, Range of the Tension and Machine Setting ........ 32

GATHERING

  • Thread, Fabric, Range of the Tension and Machine Setting ........ 32

PIN TUCKING

  • Fabric, Thread and Machine Setting ........ 33
  • Sewing ........ 33

CARE OF YOUR MACHINE

  • Replacing the Upper Knife ........ 34

  • Cleaning Upper Knife Area ........ 34

  • Replacing the Light Bulb ........ 35

  • Cleaning the Feed Dog ........ 35

  • Oiling the Machine ........ 36

  • Trouble Shooting ........ 37

  • OPTIONAL PARTS ........ 38

1

PREPARATION

Names of Parts

Figure from the manual

Lower looper thread tension dial Upper looper thread tension dial Right needle thread tension dial Left needle thread tension dial Presser foot Needle plate Side cover Looper cover Lower looper pre-tension setting slider Balance wheel Stitch length dial Differential feed dial Machine socket Power switch Upper knife Upper knife release knob Cutting width adjusting dial Needle plate setting knob Lower knife Upper looper Lower looper

2

Attaching the Waste Chip Box

Figure from the manual

Projection Groove Waste chip box Looper cover Insert the projection into groove on looper cover.

Storing the Accessory Box

Waste chip box Accessory box Insert the accessory box into the waste chip box.

Standard Accessories

Screwdrivers Tweezers Nets Set of needles Spreader Thread stripping discs Spanner Upper knife Lint brush Oil Needle threader

3

Connecting the Machine to the Power Supply

Figure from the manual

① Turn off the power switch, and connect the machine plug to the machine socket. ② Connect the power supply plug to your power supply. ③ Turn on the power switch.

Controlling Sewing Speed

Figure from the manual

Sewing speed can be varied by the speed controller. The harder you press on the controller, the faster the machine runs.

Step on speed controller with presser foot lifter up, and practice controlling the speed.

For Your Safety:

  • While in operation, always keep your eye on the sewing area, and do not touch any moving parts such as the upper looper, balance wheel, needle or knives.
  • Always disconnect the machine from the power supply: — When leaving the machine unattended. — When attaching or removing parts. — When threading or cleaning the machine.
  • Do not place anything on the speed controller, except in use.

4

How to Turn Balance Wheel

Figure from the manual

Always turn balance wheel toward you (Counter-clockwise).

Opening and Closing the Side Cover

Figure from the manual

To open: Push the side cover to the left.

To close: Push the side cover to the right and slightly toward the machine body.

For Your Safety: Always close the both side and looper covers when the machine is in use.

Opening and Closing the Looper Cover

Figure from the manual

To open: While pushing with the thumb to the right as far as it will go, pull looper cover toward you.

To close: Lift looper cover and push against the machine. The looper cover snaps into the position automatically.

The Position of Thread Guide Bar

Figure from the manual

Thread guide bar

Hold thread guide bar as illustrated and pull it up as far as it will go.

Setting of Spool Stand

Setting the spool stand.

Unfold the spool stand.

Figure from the manual

Thread guide Thread guide bar Pressure adjusting screw Thread guide plate Presser foot lifter Spool pin Spool holder Spool stanc

6

Figure from the manual

Attaching the Thread Stripping Disc and Net

Figure from the manual

① When you use a small thread spool, pull out the spool holder from the spool pin. Then place the spool with its slit side up, and put the thread stripping disc on top.

② If the thread would slip down from the spool during threading and/or sewing, put a net on the spool as illustrated for preventing jamming. The nets are supplied with the machine.

Raising or Lowering the Presser Foot

Figure from the manual

By raising or lowering the presser foot lifter, the presser foot goes up and down.

  • While in operation, keep the presser foot lowered except for threading the machine or test-running without threads.

Thread tension will be released when the presser foot lifter is raised.

Threading the Machine

Figure from the manual

Left needle thread

Upper looper thread

Thread guide

Right needle thread

Lower looper thread

Thread guide plate

The machine has been threaded and ends of threads have been cut at the factory. To thread the machine knot one end of thread, then raise the presser foot and pull the other end of thread. For needle threads, pull the other ends of threads until the knots come to needle eyes, and cut the threads at the both sides of the knots. Then thread the needle eye with the needle threader. (Refer to page 13.) This way you can save time threading. Thread lower looper first, then upper looper, needle on the right and needle on the left if the machine is unthreaded. A convenient threading chart is placed on the machine body inside the looper cover. Incorrect threading will cause skipped stitches, broken thread or uneven thread tension. Before starting to sew, make sure that your machine is threaded properly. Then move the needle bar to its highest position, and pull each thread toward the back of the needle plate being careful not to tangle the threads. (See the illustration.)

  • When you change the threads, cut the threads between the thread guide and the thread guide plate. Proceed the threading in the above mentioned method.
  • When you thread the thread tension dials, raise the presser foot.

Threading Chart

8

• Threading the Lower Looper

Figure from the manual

Open the looper and side covers. Place the spool of thread on the front right spool pin.

  • The points to thread for lower looper are marked in green.
  • A convenient threading chart is placed on the machine body inside the looper cover.

① Draw the thread through the front right thread guide from back to front.

② Pass the thread through holes on the right side of thread guide plate as illustrated.

③ Hold the thread at both ends and tug gently to ensure the thread is correctly inserted between the tension discs. (If the presser foot lifter is raised, the thread easily inserts between the tension discs.)

Figure from the manual

  • Make sure that the thread is between the tension discs.

9

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

④ Pass the thread through the right side of the looper thread guide. ⑤ Pass the thread through the changeable thread guide. ⑥ Pass the thread through the looper thread take-up lever (Lower). ⑦ Pass the thread through the thread guide (1).

Figure from the manual

When threading, the lower looper pre-tension setting slider and the changeable thread guide must be set at the position as illustrated.

Figure from the manual

First, bring the lower looper to its extreme right position by rotating the handwheel toward you. Then lift up the lower looper thread guide (1). When you do this, the other lower looper thread guides (2,3) will automatically move up to make it easier to reach them. ⑧ Pass the thread through the lower looper thread guide (2). ⑨ Pass the thread through the lower looper thread guide (3).

Holding the tip of the thread, bring the needle bar to its lowest position by turning the balance wheel toward you. The lower looper thread guide (1) will return to its original position automatically.

Figure from the manual

⑩ Move the lower looper to its rightmost position by turning the balance wheel, and draw the thread with a pair of tweezers through the hole on lower looper 10 cm (4'') or more. Next, make sure that the needle threads are not tangled in the lower looper. Close the side cover.

How to Thread the Woolly Nylon/Polyester Thread

Figure from the manual

  • To pass the woolly nylon/polyester thread shown above this is one of the easiest ways to do so.
  • Apply the same method to the upper looper.

• Threading the Upper Looper

Figure from the manual

Place a spool of thread on the rear right spool pin.

  • The points to thread for upper looper are marked in red.
  • A convenient threading chart is placed on the machine body inside the looper cover.

① Draw the thread through the thread guide of the right back from right to left.

② Pass the thread through the holes in the second row from the right of thread guide plate as illustrated.

③ Hold the thread at both ends and tug gently to ensure the thread is correctly inserted between the tension discs. (If the presser foot lifter is raised, the thread easily inserts between the tension discs.)

How to Thread the Upper Looper

Figure from the manual

Turn the balance wheel toward you until the upper looper comes to the middle point of its travel, and unhook the thread of the lower looper from the upper looper.

Thread the upper looper.

11

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual ④ Pass the thread through the left side of thread guide.

Figure from the manual ⑤ Pass the thread through upper looper thread guide (1). ⑥ Pass the thread through the looper thread take-up lever (Upper).

Figure from the manual ⑦ Pass the thread through upper looper thread guide (2). ⑧ Holding the end of the thread with a pair of tweezers, pass it through the hole on the upper looper. Pull 10 cm (4'') or more of thread through the hole.

12

• Threading the Needle on the Right

① Draw the thread through the front left thread guide from right to left. ② Pass the thread through the holes in the second row from the left of thread guide plate as illustrated. ③ Hold the thread at both ends and tug gently to ensure the thread is correctly inserted between the tension discs. (If the presser foot lifter is raised, the thread easily inserts between the tension discs.)

④ After passing through the front cover thread guide (1), pass the thread from the bottom of the front cover thread guide (2) and the take-up lever cover from right to left. ⑤ Guide the thread over the front cover thread guide (3). ⑥ Insert the thread into the right slot of the guide plate. ⑦ Raise the needle to its highest point and pass through needle bar thread guide from left to right.

⑧ Pass the threader through the needle eye from back to front. Pass the end of thread through the loop of threader, then pull the threader to the back to pass the thread through needle eye. Draw the free end of thread 10 cm (4'') or more. Note: When you pull the needle thread under the presser foot, be careful not to wind the thread around the upper looper.

Place the spool of thread on the front left spool pin.

  • The points to thread for needle on the right are marked in blue.
  • A convenient threading chart is placed on the machine body inside the looper cover.

13

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

• Threading the Needle on the Left

Figure from the manual

Place the spool of thread on the rear left spool pin.

  • The points to thread for needle on the left are marked in orange.
  • A convenient threading chart is placed on the machine body inside the looper cover.

14

① Draw the thread through the back left thread guide from right to left.

② Pass the thread through the holes on the left of thread guide plate as illustrated.

③ Hold the thread at both ends and tug gently to ensure the thread is correctly inserted between the tension discs. (If the presser foot lifter is raised, the thread easily inserts between the tension discs.)

④ Slide the thread from the bottom of the front cover thread guide (2) and the take-up lever cover from right to left.

⑤ Guide the thread over the front cover thread guide (3).

⑥ Insert the thread into the left slot of the guide plate.

⑦ Raise the needle to its highest point and pass through needle bar thread guide from left to right.

Front cover thread guide (3) Front cover thread guide (2) Needle bar thread guide Take-up lever cover Guide plate

④ ⑤ ⑥ ⑦

⑧ Pass the threader through the needle eye from back to front. Pass the end of thread through the loop of threader, then pull the threader to the back to pass the thread through needle eye. Draw the free end of thread 10 cm (4'') or more. Close the looper covers.

Note: When you pull the needle thread under the presser foot, be careful not to wind the thread around the upper looper.

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

Changing to two-thread serging

  • In case of two-thread serging, use one needle thread and the lower looper thread.

① To attach the spreader Put the tip of the spreader into the hole on the upper looper, and slide the spreader down into the holder.

② To remove the spreader Pull tab A on the holder toward you lightly. Push the bottom of the spreader up and pull it out.

③ For standard two-thread serging, set the machine as above-illustrated.

④ Standard two-thread serging is as illustrated.

Figure from the manual

Figure from the manual

Figure from the manual

Figure from the manual

TEST STITCHING

Starting Sewing

Figure from the manual

① Insert the fabric under the toe of the foot. (It is not necessary to raise the foot.)

② Turn the balance wheel gently toward you a couple of turns and check the thread chain. Then start sewing slowly. The fabric will be automatically fed. Guide the fabric in the direction desired.

Finishing Sewing

Figure from the manual

① When stitching is completed, continue to run the machine slowly to produce a thread chain for about 12 cm (5'') while pulling the thread chain slightly to the back.

② Cut the threads with the thread cutter as illustrated, leaving about 5 cm (2'') thread chain from the end of fabric.

Sewing Continuously

Figure from the manual

Insert next fabric under the toe of foot, then start sewing. It is not necessary to raise the presser foot for ordinary fabric.

  • For heavy weight fabric, raise the presser foot and insert the fabric in front of the knife. Then lower the foot and sew.

How to use Guide Lines

Figure from the manual

On the top of the looper cover are guide lines indicating the distance from the needle position. Please use as sewing guides. Mark L indicates the distance from left needle. Mark R indicates the distance from right needle. Distance between center of guide line and needle position is 5/8 inch.

Figure from the manual

Securing Ends

To avoid unravelling, it is necessary to leave a thread chain about 5 cm (2'') long at the beginning and end of seam. To secure the beginning and end of a seam choose one of the following methods.

Figure from the manual

At the Beginning

A. Separate the end of threads and knot. B. Thread the chain through a large eyed needle, and weave that chain through the overlock stitches on the fabric. C. Cut the chain at the edge of fabric. Then apply a small amount of seam sealant (Fray Check TM or Fray-No-More TM) on the end of the threads. D. Backstitching

  1. Before putting your fabric in the machine, sew a thread chain about 5 cm (2'') long behind the needle.
  2. Put your fabric in the machine. Then serge a few stitches and stop.
  3. Raise the presser foot and bring the thread chain to the left around and under the presser foot.
  4. Place the thread chain between the presser foot and upper knife, holding it in position as you lower the presser foot to sew.
  5. After sewing about 2.5 cm (1''), move the chain to the right and under the upper knife, cutting the chain as you sew.

You can the same methods as at the begining to secure the end of seam except ''Backstiching'' or the methods shown below.

Figure from the manual

At the End of Seam

① Serge one stitch off the end of seam. ② Raise the needle and presser foot, and gently pull the threads off the chaining finger. ③ Turn the fabric over so that the under side is up. ④ Serge about 2.5 cm (1'') over stitching and angle off the fabric.

Thread Tension (4 threads)

Adjusting the thread tension may be required depending on the type of fabric and thread being used.

Correct Tension

Figure from the manual

Upper looper thread Lower looper thread Right side of fabric Needle thread on the left Needle thread on the right

Thread Tension Adjustment

  • Set all four thread tension dials at "3". Then sew, and check the thread tensions.

Wrong Tension

Figure from the manual

ad on the left is loose. on Upper looper thread Needle thread on the right Right side of fabric Lower looper thread

Tighten needle thread tension on the left.

Needle thread tension (L)

Wrong Tension

d on the right is loose. Upper looper thread Needle thread on the right Right side of fabric Lower looper thread Needle thread on the left

Tighten needle thread tension on the right.

Needle thread tension (R)

Thread Tension Dial

Setting mark Tighten Loosen

18

Thread Tension Adjustment

  • Set all four thread tension dials at '3'. Then sew, and check the thread tensions.

Wrong Tension

Figure from the manual

Upper looper thread is tight and/or lower looper thread is loose.

Needle thread on the right

Right side of fabric

Needle thread on the left

Upper looper thread

Loosen lower looper thread tension and/or tighten upper looper thread tension.

Upper looper thread tension

Lower looper thread tension

Wrong Tension

Upper looper thread is tight and/or lower looper thread is loose.

Needle thread on the right

Right side of fabric

Upper looper thread

Needle thread on the left

Lower looper thread

Loosen upper looper thread tension and/or tighten lower looper thread tension.

Upper looper thread tension

Lower looper thread tension

Thread Tension Dial

Setting mark

Tighten

Loosen

19

Adjustment of Cutting Width

When cutting width is too narrow or too wide against seam width, adjust it as follows.

① Turn off the power switch and unplug the machine. ② Open the looper and side covers. ③ Set the upper knife to down position (refer to page 27). ④ Turn the cutting width adjusting dial to get desired position of lower knife. (A) When cutting width is too narrow. Turn cutting width adjusting dial clockwise. Lower knife will move to right. (B) When cutting width is too wide. Turn the cutting width adjusting dial counterclockwise. Lower knife will move to left. ⑤ Set the upper knife to up position. ⑥ Close the looper and side covers.

Figure from the manual

20

Thread and Needle Chart

Type of Fabric Type of Thread Needle Stitch Length Differential Feed Ratio
Light weight Organdy, Georgette, Lawn, Crepe de chine, Lining. Cotton : No. 80 ~ 100Silk : No. 80 ~ 100Synthetic : No. 80 ~ 100 HA-1 SPNo. 11 2.0 ~ 3.0 mm 0.5 ~ 1.0
Medium weight Cotton, Linen, Satin, Ordinary fabric. Cotton : No. 60 ~ 100Silk : No. 50 ~ 100Synthetic : No. 60 ~ 100 HA-1 SPNo. 11 ~ 14 2.5 ~ 3.5 mm 1.0
Heavy weight Tweed, Coating, Denim, Doeskin, Thick fabric. Cotton : No. 50 ~ 60Silk : No. 50 ~ 60Synthetic : No. 50 ~ 60 HA-1 SPNo. 14 3.0 ~ 5.0 mm 1.0
Knits Knitted fabric Cotton : No. 60 ~ 80Synthetic : No. 60 ~ 90Woolly nylon(For looper thread)Woolly polyester(For looper thread) HA-1 SPNo. 11 ~ 14 2.5 ~ 4.0 mm 1.0 ~ 2.25
  • Refer to page 25 for adjusting the stitch length and the differential feed ratio.

Threading the Machine (3 threads and 2 threads)

Using the Needle on the Right Only

(for regular three-thread serging or for narrow two-thread serging)

Figure from the manual

Disconnect the machine from the power supply. Remove the needle and the thread on the left. Then tighten the needle clamp screw on the left slightly to avoid losing the screw.

Using the Needle on the Left Only

(for wide three-thread serging or for regular two-thread serging)

Figure from the manual

Remove the needle and the thread on the right. Then tighten the needle clamp screw on the right slightly to avoid losing the screw.

To change to the other needle in three/two-thread serging

Loosen both needle clamp screws and remove the needle. Insert the needle and tighten the needle clamp screw for the needle to be used while pushing the needle up as far as it will go. Then tighten the needle clamp screw on the other side slightly to prevent the screw from dropping.

Thread Tension (3 threads)

Thread Tension Adjustment

  • Set all three thread tension dials at "3". Then sew, and check the thread tensions.

Correct Tension

Figure from the manual Adjusting the thread tension may be required depending on the type of fabric and thread being used.

Wrong Tension

Figure from the manual Tighten needle thread tension.

Wrong Tension

Figure from the manual Loosen lower looper thread tension and/or tighten upper looper thread tension.

Wrong Tension

Figure from the manual Loosen upper looper thread tension and/or lighten lower looper thread tension.

Thread Tension Dial

Figure from the manual Setting mark Tighten Loosen

Needle thread tension (L) Needle thread tension (R)

Upper looper thread tension Lower looper thread tension

Upper looper thread tension Lower looper thread tension

23

Figure from the manual

Figure from the manual

Figure from the manual

Thread Tension (2 threads)

Thread Tension Adjustment

  • Though you have to adjust the thread tension depending on the fabric and thread you use, standard thread tension settings are as follows:
    1. Standard serging Needle thread : 2 Lower looper thread : 3 - 4 (Lower looper pre-tension setting slider : STD)
    2. Rolled hemming Needle thread : 3 Lower looper thread : 3 (Lower looper pre-tension setting slider : R.H.)
  • Refer to page 28 for adjustment of needle plate setting knob.

Correct Tension

Figure from the manual

Adjusting the thread tension may be required depending on the type of fabric and thread being used.

Wrong Tension

Figure from the manual

Loosen lower looper thread tension and/or tighten needle thread tension.

Wrong Tension

Figure from the manual

Loosen needle thread tension and/or tighten lower looper thread tension.

Thread Tension Dial

Figure from the manual

Figure from the manual

Needle thread tension (L) Needle thread tension (R) Lower looper thread tension

Needle thread tension (L) Needle thread tension (R) Lower looper thread tension

24

Adjustment of Stitch Length

Figure from the manual

Turn the stitch length dial until the desired stitch length appears in the indicating window.

The larger the number, the longer the stitch.

The stitch length can be adjusted from 1 to 5 mm.

Position ''R'' is for rolled and narrow hemmings.

Adjustment of Differential Feed Ratio

Figure from the manual

The differential feed ratio can be altered by turning the dial. The number in the window indicates the ratio between the main and the sub feed motion. 1.0 indicates the neutral position.

How to Adjust

  • If the sewn fabric is stretched, turn the dial counterclockwise (toward 2.0). Stretched

  • If the sewn fabric is shrinked, turn the dial clockwise (toward 0.5). Shrinked

  • Maximum differential feed ratio, 2.25, is effective in the range of stitch length dial at 1 to 4.0. When the stitch length dial is set between 4.0 and 5, the maximum differential feed ratio will automatically be set between 2.25 and 1.8.

25

Figure from the manual

Changing Needle

Figure from the manual Needle clamp screw on the left Needle clamp screw on the right

① Disconnect the machine from the power supply. Raise the needle to its highest position. Then loosen the needle clamp screw for the needle you are going to remove.

Refer to page 22 for changing the needle for three/ two-thread serging.

X X X

  • Do not use any needle which is bent or blunt.

Adjustment of Foot Pressure

Figure from the manual Edge of needle bar Needle clamp screws Flat side to the back Needle stopper pin Edge of needle bar Needle Needle clamp (* Correct needle setting)

To Attach the needle on the right Insert new needle into the needle clamp with the flat side to the back until the top of needle touches the stopper pin, then tighten the needle clamp screw on the right.

To attach the needle on the left Insert new needle into the needle clamp with the flat side to the back until the top of needle touches the edge of needle bar, then tighten the needle clamp screw on the left.

  • When the needles are set correctly, the left needle is higher than the right one.

< Standard Setting Position > Top of the machine Adjusting screw 2 mm To decrease To increases

It is not necessary to adjust the pressure for normal sewing. When you sew heavy or lightweight fabrics, turn the adjusting screw to: — clockwise for heavyweight fabric. — counterclockwise for lightweight fabric.

  • For normal sewing, set the adjusting screw so that it positions below the top of the machine by 2 mm. See the illustration.

26

Figure from the manual

Figure from the manual

Removing the Presser Foot

Figure from the manual ① Raise the needle and presser foot. ② Press the lever located on the back of the foot holder. The presser foot will drop off.

Attaching the Presser Foot

Figure from the manual Place the presser foot so that the pin on the foot lies just under the groove of the foot holder. Lower the foot holder to lock the foot in place. Raise the presser foot lifter to check that the presser foot is secure.

To Deactivate the Upper Knife

Figure from the manual ① Disconnect the machine from the power supply. ② Open the looper and side covers. ③ Turn the upper knife release knob toward you while pushing it to the right, then guide the hole on upper knife to the pin to lock the upper knife in down position. ④ Close the looper and side covers.

To Activate the Upper Knife

Figure from the manual ① Disconnect the machine from the power supply. ② Open the looper and side covers. ③ Turn the upper knife release knob away from you while pushing it to the right, then guide the groove on upper knife to the pin to lock the upper knife in up position. ④ Close the looper and side covers.

27

Adjustment of Needle Plate Setting Knob (Changing to Standard Serging or Rolled Hemming)

Figure from the manual Chaining finger Guide line Cutting width adjusting dial Needle plate setting knob Upper knife

< Standard Serging > Chaining finger Needle plate setting knob R < Rolled Hemming > Chaining finger R

① Turn off the power switch and unplug the machine. ② Open the looper and side covers. ③ Deactivate the upper knife. (Refer to page 27.) ④ Push the cutting width adjusting dial to the right as far as it will go, then, move the needle plate setting knob to the guide line of S (for Standard Serging) or R (for Rolled Hemming). Release the cutting width adjusting dial to the left gently. ⑤ Set the upper knife to up position. ⑥ Close the looper and side covers.

28

Setting the lower looper pre-tension setting slider and changeable thread guide

< Standard Serging > Figure from the manual Standard serging with 2,3 or 4 threads

< Rolled Hemming > Figure from the manual Rolled hemming with 2 or 3 threads

< 3/4 thread Serging > Figure from the manual Serging with 3 or 4 threads

< 2 thread Serging > Figure from the manual Serging with 2 threads

Change the setting depending on whether you're doing 3/4 thread serging or 2 thread serging.

ROLLED HEMMING, PICOT EDGING AND NARROW HEMMING

Machine Setting

The setting of tension dials may vary depending on the type and thickness of fabric and thread being sewn.

< Application >

Figure from the manual

Rolled Hemming Picot Edging Narrow Hemming
Lower Looper Pre-tension Setting Slider STB. LH. STB. LH. STB. LH.
Standard Setting of Tension Dials
Stitch Length ○ R (R) ○ 3 (3 ~ 4) ○ R (R)
Differential Feed Ratio ○ 1.0 (1.0) ○ 1.0 (1.0) ○ 1.0 (1.0)
Needle Plate Setting Knob (R) (R) (R)
Needle Remove the left needle. HA-1 SP No. 11
Needle thread Long fiber polyester thread No. 80 ~ 100
Upper and Lower Looper Threads Woolly nylon, Woolly polyester Synthetic : No. 60 ~ 100 Silk : No. 50 ~ 100 Woolly nylon, Woolly polyester
Fabric Light weight fabric such as organdy, crepe de chine, lawn and georgette

Figure from the manual

Adjusting Thread Tension

  1. Set the tension dial as shown on page 30.
  2. Sew and check the tensions.

— For better result —

Figure from the manual

Rolled Hemming

Pull the end of thread chain to the back lightly in the beginning and end of sewing.

Figure from the manual

Picot Edging

Pull the fabric lightly to the back while sewing.

  • For Narrow Hemming Refer to page 23 for the adjustment.

  • Correct Thread Tension
Rolled Hemming Picot Edging Narrow Hemming

How to Adjust the Thread Tension

  • For Rolled Hemming and Picot Edging
Wrong Tension Wrong Tension Wrong Tension
Needle thread is loose. Tighten needle thread tension. Upper looper thread is loose. Tighten upper looper thread tension. Lower looper thread is loose and/or upper looper thread is tight. Tighten lower looper thread tension and/or loosen upper looper thread tension.

31

Figure from the manual

DECORATIVE OVEREDGING

< Application >

  • Refer to pages 18, 19, 23 for thread tension balance adjustment.
  • For the best result, pull the thread chain to the back lightly at the beginning and end of sewing.

Figure from the manual

Thread, Fabric, Range of the Tension and Machine Setting

Fabric Thread
Medium to Heavy Fabric Needle threads Synthetic : No. 60 ~ 80Silk : No. 50 ~ 80
Upper looper thread Buttonhole twistLight weight wool yarn
Lower looper thread Synthetic : No. 60 ~ 80Silk : No. 50 ~ 80

★ Standard Setting

Figure from the manual


GATHERING

< Application >

  • Refer to pages 18, 19, 23 for thread tension balance adjustment.

Figure from the manual

Thread, Fabric, Range of the Tension and Machine Setting

Fabric Thread
Light to Medium Woven Fabric Needle threads Synthetic : No. 60 ~ 80Silk : No. 50 ~ 80
Upper looper threadLower looper thread Synthetic : No. 60 ~ 80Silk : No. 50 ~ 80

★ Standard Setting

Figure from the manual

PIN TUCKING

Sewing

  • Refer to page 31. (Narrow Hemming) for thread tension balance adjustment.

Figure from the manual

Remove the needle on the left hand side. Deactivate the upper knife. (Refer to page 27.) Sew the folded edge while guiding along the guide line.

Figure from the manual

Press the pin tucks to one side.

  • Activate the upper knife. (Refer to page 27.)

Fabric, Thread and Machine Setting

Fabric Thread
Light to Medium Fabric Needle thread on the right Synthetic : No. 60 ~ 80Silk : No. 50 ~ 80
Upper and lower looper threads Synthetic : No. 60 ~ 100Silk : No. 50 ~ 100

★ Standard Setting

Figure from the manual

HA-1 SP No. 11 Remove the needle on the left hand side.

Needle plate setting knob

  • Deactivate the upper knife.

33

Figure from the manual

CARE OF YOUR MACHINE

Replacing the Upper Knife

Figure from the manual

To Remove: ① Disconnect the machine from the power supply. ② Open the looper and side covers. ③ Deactivate the upper knife. (Refer to page 27.) ④ Remove the hexagon bolt, and remove the upper knife.

Cleaning Upper Knife Area

Figure from the manual

① Disconnect the machine from the power supply. ② Open the looper cover. Remove the waste chips to the front with a lint brush.

  • You may use vacuum cleaner to clean the upper knife area or feed dog.

To Attach:

① Insert new upper knife into the groove of knife holder and stopper pin, then tighten the hexagon bolt slightly. ② Turn the upper knife holder to cutting position. ③ Turn the balance wheel toward you until the upper knife comes to its lowest position. Loosen the hexagon bolt, and adjust the position of upper knife so that the edge of the upper knife overlaps 0.8 to 1.5 mm (3/64") from the edge of lower knife as shown above. Then tighten the hexagon bolt firmly. ④ Close the looper and side covers.

  • The lower knife will last over one year in normal use. However, if you run over a pin or a hard object, it may be required to replace both upper and lower knives at the same time.

Figure from the manual

Replacing the Light Bulb

Figure from the manual

① Disconnect the machine from the power supply. Loosen the face plate set screw, and remove the face plate.

Figure from the manual

② To Remove: Push and twist to the left.

To put on: Push and twist to the right.

③ Attach the face plate, and tighten the face plate set screw.

For your safety:

  • The machine is designed to use a 15 WATT MAXIMUM LIGHT BULB.
  • The light bulb will be HOT. Protect your fingers when you handle it.

Cleaning the Feed Dog

Figure from the manual

① Open the looper and side covers. ② Remove the needles and presser foot. ③ Remove the needle plate set screw, and remove the needle plate.

Figure from the manual

④ Push the lint around the feed dogs to the front by using a lint brush. ⑤ Attach needle plate, presser foot and needles. Close the looper and side covers.

35

Oiling the Machine

Figure from the manual

Open the side cover and apply oil.

Open the looper cover and apply oil.

Apply a few drops of fine quality sewing machine oil to the parts indicated with arrows.

It is recommended to apply oil once a week in normal use, once in ten hours in continuous use.

36

Trouble Shooting

Condition Cause Reference
The fabric is not being fed smoothly. 1. The feed dog is packed with lint.2. The presser foot has been raised. See page 35.Lower the presser foot.
The needle breaks. 1. The needle is incorrectly inserted.2. The needle is bent or blunt.3. The fabric is forcedly pulled. See page 26.See page 26.Pull the fabric lightly.
The thread breaks. 1. The machine is not correctly threaded.2. The needle or looper thread tension is too tight.3. The needle is incorrectly inserted.4. The needle is bent or blunt. See pages 8 ~ 14 and 22.See pages 18 ~ 19 and 23.See page 26.See page 26.
Skipped stitches 1. The needle is bent or blunt.2. The machine is not correctly threaded.3. The needle is incorrectly inserted. See page 26.See pages 8 ~ 14 and 22.See page 26.
The seam is not sewn neatly. 1. The needle and/or looper thread tensions are not correctly adjusted.2. The machine is not correctly threaded.3. The needle and/or the thread are not suitable for the fabric being sewn.4. The thread is not between the tension discs. See pages 18 ~ 19 and 23.See pages 8 ~ 14 and 22.See pages 21, 30, 32 and 33.See pages 9,11, 13 and 14.
Seam puckering. 1. The needle or looper thread tension is too tight.2. The machine is not correctly threaded.3. The differential feed dial is not correctly adjusted. See pages 18 ~ 19 and 23.See pages 8 ~ 14 and 22.See page 25.
The machine does not operate. 1. The machine has not been plugged in firmly.2. The power switch is turned off. See page 4.See page 4.
The fabric is not cut neatly. 1. The position of the upper knife is not adjusted properly.2. The upper knife is dull. See page 34.Replace the upper knife.(See page 34.)

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OPTIONAL PARTS

# Part Name Description
① Blind stitch foot Use to blind stitch a cuff or a skirt.
② Taping foot with tape reel Use for sewing tape on a shoulder or armpit line to protect from stretching or to decorate.
③ Works well with the taping foot or the cording foot.
④ Cording foot (1) Use to sew decorative cording.
⑤ Cording foot (2) Use to sew decorative cording.
⑥ Beading attachment Use for decorating cloth, wide cord decoration, cording, etc.
⑦ Gathering attachment Use when sewing sleeves, cuffs, collars, etc.
⑧ Elastic gathering attachment Use for elastic taping, decorative taping, etc.
⑨ Cloth guide Use to help you create a constant-width seam allowance and when doing flat-lock and pintuck sewing.
⑩ Piping foot Use to pipe the edge of a sewing article to decorate or strengthen.

The dealers can give you additional ideas about specialty sewing. Please ask!

Figure from the manual

Text converted from the manufacturer's document. A □ marks a character that could not be read in the original. Back to the Janome 634D discussions