Waffle-textured stoneware discs that shield kiln shelves

Nov 10, 2026 Last reply: 19 hours ago 4 Replies
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When everything is loaded and firing, these textured discs sit underneath glazed vessels inside an electric kiln. They catch drips and stop pots from welding themselves to the shelves, which the maker finds especially handy when running odd experiments or trying a new glaze for the first time. That is exactly the sort of job where a sacrificial layer earns its keep.



The way they come together is satisfyingly simple. A slab of high-fire stoneware is rolled to 5 mm over wooden guide sticks on a fabric-covered board that gets a light misting of water first. A patterned rolling pin, run along 5 mm metal rods as rails, presses in the embossed waffle grid. Round cutters punch out discs in assorted sizes, a metal dough scraper compresses both faces to keep warping down, and the discs then dry flat on plaster boards stacked under weights. After a bisque firing, several coats of the Plattengobe C-1 kiln wash are brushed onto each side.



Two details stand out to me. First, the waffle texture is not just decorative. The maker says it makes a stuck piece easier to remove, and also that stoneware often sticks to shelves even with kiln wash, chipping pot bottoms. In my view the texture earns its place right there. Second, the maker chose high-fire clay so that anyone can safely use the cookies for any firing, and the discs stay in service until they are too messed up. Not everything gets a cookie, though, since that would waste a lot of clay.



One thing remains open. Whether ordinary clay would work for cookies at cone 6 is only an assumption so far, and the maker also wants to test an alumina and wax mix on pot bottoms while being unsure whether alumina residue lingers after firing.



Project by Nymla. Watch it on their YouTube channel:

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A question about the finishing stage: did the maker say how many coats of the kiln wash go onto each disc, and how long the cut discs sit under the weights on the plaster boards before the bisque firing comes around?

The step where both faces get compressed with the metal dough scraper looks like the smartest part of the whole sequence to me. A cookie that sits under a glazed vessel really needs to be flat, and a warped disc would rock the pot on the shelf. Spending a little extra handling time for straight, even discs seems like a very good trade.

Here is a variation worth considering: keep two separate sets of cookies, one reserved purely for new glaze tests and odd experiments, one for ordinary loads. Since the maker says the discs stay usable until they get too messed up, retiring the battered test set separately would keep the everyday set in decent shape for much longer.

On the kiln wash question: after the bisque firing, several coats are brushed onto both sides of each disc. The maker has not said exactly how many coats that means in practice. As for the drying time under the weights, that has not been said either, only that the discs are stacked and dried flat.

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