Pit fire done

Oct 27, 2003 4 Replies

Pit fired over the weekend.



Followed all the websites' advice and got a LOT of wood together. Possibly too much - the pit was still hot enough to roast chestnuts on the next afternoon, but I am getting ahead of myself.



So had a lot of wood and made a pit about a foot deep, a foot wide and two feet long. Because of stones in the soil, I ended up with a T shaped pit, and used only the cross bar for the pots. I lined the cross bar of the T with ceramic roof tiles to keep in the heat as much as possible, and burnt a bunch of newspaper with a few sticks in there to get the temperature up a little.



Both those on the net and some RL potters I spoke to urged me to go slow and be careful firing in this way that the temperature does not rise too high too fast. For this reason I burnt the pit without pots, to get the ambient temperature up.



I then cleared the ash out and put in about three four inches of sawdust (rough sawdust, big grains) and put in the pots in and on top of that. All were green ware - all from locally collected clay. Some were burnished, some were slipped and burnished, some of the burnished surfaces had scratched designs, etc. A big batch of experimental ware, to see what my slips and what the firing process would do. Some were coil pots, one slab pot, and some tiles. On one or two, I had wound copper wire and wrapped them in newspaper to keep the wire in place.



I made a small kiln offering out of different clay collected elsewhere, that I had burnished and scratched with the Linear B signs for Te-O-I.



Packed newspaper around the whole lot, and then started piling up dried grasses and leaves, and then wood, all topped off with a couple of old chairs and a few wooden crates.



I lit the newspaper and sat back, feeding new wood on top for about half an hour.



The ceramic tiles lining the pit all cracked and sounded out as the heat broke them pretty soon. After about 20 minutes I heard duller popping sounds from deeper in the pit - this was my greenware exploding and falling apart, no doubt.



As the fire raged, I was wondering when the right time for putting on the metal sheet would come. Unfortunately, the pit was so over-filled that it was only when the whole thing was inch sized glowing embers. I put the metal sheet on top anyway.



I could see bits of my pots poking out before the superstructure collapsed into embers, but then lost them until the next morning.



The next morning, the embers had shrunk to about two three inches under the pit surface. I dug around gently with a spade and managed to find unburnt charcoal and broken bits of my ware looking very black. The slab pot looked unbroken, the bottom end sticking out of the embers and buff coloured, further down looking shiny black. All the bits I touched with the gardening shovel sounded fired, going "ching" rather than "thud".



I went and dug about every few hours, but it felt too hot, so I left them in there over a second night.



I am about to go out and take them from the pit, to see what I have managed to do. Other than fire the soil in the garden into a permanent T-shaped pit, that is.



More later.



Stelios


Tell us! Tell us! This is so exciting.... hopeless, hopeful...... I wish you at least a few beauties to make the learning more fun.

Catherine in Yuma, AZ

OK - so I didn't take anything out because everything was too hot still, and left it for another day: mistake, as the evening's thunderstorm filled the pit with water. I was not worried because I figured everything would be fired, and should not fear the water.

Anyway - Yes - some beauties, some very strange things too. Before the beauties, some questions.

I found a large amount of the sawdust in pristine, unburnt, unscorched condition, and even some of the newspapers which were used to keep the copper wire in place unburnt - black, but clearly identifyable as newspaper.

My favourite piece fell apart as I lifted it from the water, and the inside (under the wonderfully black surface) was leather hard clay. It had not been fired at all, and the thunderstorm had soaked it.

How is it that with so much heat coming off the burning stuff, things left in the pit for 48 hours come out just blacker, but not fired? Obviously not enough air was getting to them to let the sawdust / embers around them burn properly, but how do I remedy this?

Should I break apart the stuff that I thought did fire ok to check that it has fired indeed? Some of the ware does rign out when struck with a key or a coin, but not all of it.

The slips I used performed ok, given it was a test firing, and I think I understand the behaviour of burnished when compared to non-burnished. I don't understand why what broke, broke, and why what didn't, didn't.

The copper wire produced metallic silvering on the pots, which was fun.

The successes were the wonderful black shiny surfaces where the burnished pieces got very reduced. I like the look of that.

Basically, I have to do it all again, either with a grate to keep the pots slightly higher in the pit, or with air holes coming into the bottom from outside the pit. I want to get another pit fire done better, before moving onto making a simple brick kiln like on sidestoke.com/firstkilns/firstkilns.html (thanks for the link, Graeme).

Last question - should I put the blackened but unfired clay into the re-claim bin, or should I throw it out?

Stelios

Stelios, it has been my experience from raku work that if a piece is exposed to heat, it is no longer good for reclaiming as clay. Might make good grog when ground up if it got up to bisque temps. Blackened clay will have a large amount of carbon in it. Will cause unpredictable results (in both body and glaze) if re-used. It sounds as if the sawdust was too tightly packed, which is why some of the pots were "insulated" from the fire, and some of the sawdust and paper did not burn at all. You might try refiring any pieces that, as you say, do not ring out. you might be surprised at the results. Next time, try mixing the sawdust with some smaller (chip size) pieces of wood, twigs and whatever is available. Or if you have access to some charcoal (you might have some in the pit now...dry it thoroughly) you can mix the charcoal with the sawdust. anything that will let air and combustion get into (and break up) the areas that are mostly sawdust. I have seen people use lengths of iron pipe as air intakes (placed in the pit vertically while placing the pots, and before lighting. You might incorporate some of those into your plans for a grate. Like they say...test, test, test, and good luck on your next firing! It sounds like you are on your way. Wayne Seidl

Stelios, I haven't been reading my newsgroups for a long time, so hope this might be of some help for next time, and hopefully you will see this.

I did a very successful pitfiring with some non-potter friends and every one came out "perfect". Though I'd warned them, some of them made very thick items, and others had little thin protrusions on their pieces. But none broke. I used raku clay (which can take heat shocks better than earthenware).

I bisque fired all the pieces to cone 04 first. My bonfire pit is about 12" deep, round, 4' diameter, earthen base, but surrounded with rocks. First layer was twigs, branches, kindling mixed with wads of newpaper, with pieces of newspaper sticking out from the edges all the way around the outside. Then larger branches (one inch diameter or so) Then a layer of sawdust.... very fine, from a portable sawmill.... oak and black walnut The pots were individually wrapped in newspaper, after festooning them with plants, copper sulfate (drain cleaner), salt, oxide powders, pennies (which I learned are NOT copper, and they melted into pewter-looking blobs). These were dispersed into the sawdust, covered with more sawdust, then in succession, twigs, branches, limbs, firewood sized pieces. We set fire to the newspaper sticking out from the bottom layer, and added more wood as the fire burned for about an hour. I then covered it with a piece of tin roofing that had holes punched into it with a shovel (every foot and half or so). This did not totally cover the whole firepit. Next day dug them out and they were wonderful..... mostly white, grey and black with not too much other color, though. Kira

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