I finished assembling the central area of the first shirt quilt-top, and there is good news and bad news.
The good news is that I just love the overall appearance and I feel sure the client will, too.
The bad news is that the Wild Goose Chase strips did not come out the same length.
I think the problem is intractable and I will just have to work around it. I checked many of the goose patches against a template while I was piecing the blocks, so I am pretty sure that the irregularity cannot be attibuted entirely, or even mostly, to irregularity in cutting or piecing. I think the variation in the shirt fabrics may have a lot to do with it. Assembling the blocks into strips, I could feel how differently the seam allowances folded. And the fabrics just "pull" and "ease" differently.
I am very reluctant to try to ease the strips so they line up with the previous strip of blocks while I'm sewing. For one thing, I would expect the quilt to have bumps and stresses that would disfigure and even tear in the finished quilt, with time and use. For another thing, it would be just about impossible to line up strips that are separated by sashing, folded upside down under my presser foot while sewing. Finally, I noticed a Wild Goose Chase quilt in a magazine that used very similar in design to my own, with alternating goose strips and sashing, also had goose blocks that were out of line up and down the strips. Hey, if it's good enough to be in a magazine "gallery" article . . .
The overall design is six strips of 27 6"x3" Wild Goose blocks alternating with 4.5" sashing and side borders, with 8" top and bottom borders. As it is now, the quilt top lies nicely flat, the rhythm of the colors and patterns of the geese made from the six shirt fabrics is alternated and arrayed very attractively. Honestly, I think the little ups and downs of the array of the geese from strip to strip -- all the way up and down the strips, not just at the bottom -- add a softness and charm that would not be there if the geese lined up perfectly. (That's my story and I'm sticking to it.)
So far so good, then. But here are my concerns:
-- I'm a bit panicked that the bottom of each of the six quilts is going to present a different set of challenges. For this particular quilt, I have determined that my best solution is to take out one goose each from the last two strips and truncate the last goose in the fourth strip, then ease the border to fit the relatively little irregularity that remains. I think it will be rather pretty, like the geese are flying up from out of sight in the border into the patchwork area. And this is the sort of issue of "perfection" that the client thinks is too much to expect for this project, so that's good. But what about the next quilt!? Aaargh!
-- Is it really so bad that this twin-bed-size quilt will be a couple of inches shorter on one side than the other? Will the diffference in length be even worse with the next quilts?
-- Grid quilting would be hideous; grid lines would be going every which way in relation to the lines of the patchwork. I feel pretty sure that the client isn't going to want a meander. I can't think of any edge-to-edge or FMQ pattern that I feel competent to do that would look good. I am pulling out my books of quilting designs. Right now, I'm leaning toward a spiral pattern in the sashing, with one row of curvy echo on each side and a ditch line of quilting between the sashing and the goose strips. Then an echo triangle within each goose patch. I would have to mark the spirals before quilting. That will take more time than edge-to-edge or some simple FMQ, which means more cost to the client.
I would love to hear any thoughts on the foregoing. Please forgive my rambling :-)
ep (Of course, I'm "off the clock" while I deal with this problem -- not charging the client. Oh, and by the way, I've figured a ballpark estimate that these quilts are going to cost the client $700 to $800 each, labor and materials. I do hope I get faster with practice on this repetitive project, but this irregularity of the assembly and the question of what quilting would look good have got me worried. )