DIY Dust collection with squirrel cage fan

Dec 03, 2003 6 Replies

Hello all,



Sometime back on this group I saw a link to a page that gave a fairly good description of putting together a dust collector using the squirrle cage fan and blower from a home furnace. Well I have just such a fan and motor and am looking for some directions on how to put the thing together. What I have is a .25 HP 115v motor. Fan is approx. 9.5" id. The whole unit weighs about



30lbs. I plan to build a frame around the motor and then a plywood box around the frame and then either hang the thing from the ceiling, set it on a stand or on the floor. Some questions:
  1. There is a black and a yellow wire coming from the motor. Is the first the hot wire and the second the neutral?
  2. I would like to use it at least inpart, to collect the dust from the lathe when I sand. Would attaching a 4-6" tube to the input side of the dust collector and the other end directly where the dust flies be a good idea?
  3. I also have a rather cheap dust collector (.75 HP 750 CFM) I bought sometime back. It has the original bag. Now I was wondering if replacing the bag with heavy duty canvas would be an improvement? The canvas would be the same as used in the old style army duffle bags - really heavy stuff.

Thanks


I believe that would be too little power for a dust collector, but would be fine for a room air cleaner. I used one like that for a couple years in my homemade air cleaner. I just made a box and put in a stack of furnace filters, stuck the fan in the exhaust end. I'm using a small box fan now because it runs quieter. Blow out the filters once in a while and they last forever. A lot of dust will get through a cheapie furnace filter, but not much gets through a stack of them. My current iteration has a stack of 10 cheap filters plus a fine final filter, but that seems to be overkill. Most of the dust gets trapped in the first few. I'd recommend 4 to 6 plus a fine one.

Say what you will about Grizzly's stationary power tools, their dust collector bags are the best in the business. 0.3 microns (3/10 of one micron) is exceptional. I bought a larger size one than what came on my dust collector to maximize airflow (more square inches equals less resistance). Had to stitch up the opening to adapt it, but that's no big deal. It works great and I can't recommend it highly enough.

-mike paulson, fort collins, co

Black is a color normally associated with the hot wire I don't know about your other questions

gave a fairly good

squirrle cage fan

fan and motor and am

together. What I have

unit weighs about

plywood box

ceiling, set it on

motor. Is the first

dust from the

input side of the dust

be a good idea?

CFM) I bought

wondering if replacing

The canvas would be

really heavy stuff.

Like Mike said, your 1/4 horse motor is probably way too small. I realize you desire to save the green stuff. I am getting ready to try something that may increase the CFM of my Harbor Freight DC. I am going to add a second bag to it. Will place two collector rings on top of a short plenum, centered over the present collector ring. I am using a "Shaker Felt" bag from Highland Hardware that is susposed to stop everything from .1 micron up, once it builds up a dust cake. Seems to work well with the single bag I have now. However, with a rate of 40-45 CFM per square foot of filter area, the presnet bag limits me to about 600 CFM. Hopefullly, repeat hopefully, the dual bag setup will get me somewhere near 1,200.

Deb

Kev> Hello all,

I agree. With the air cleaner I built, I use 4 plus a fine and it seems to work fairly well, The first three coarse catch the bulk of the retained material

Kip Powers Rogers, AR

You might as well not have a dust collector. That canvas won't stop any of the harmful dust from permeating your work area. If you want better protection *AND* improved airflow, get a pair of 5 or 1 micron Shaker felt bags. I got a pair for my 650 CFM DC and it made a HUGE difference in airflow. Felt like I got a new DC.

Peter Teubel Milford, MA

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