I have gone from falling needles to breaking and shredding the upper thread. grrrrrr!!! (Naughty machine is a Janome 4800 QC if that matters...)
I started this quilt (the blue and yellow log cabin with fused applique) about 4 or 5 years ago, so I don't really remember what I used for the fusible- I assume it's Heat and Bond Light as that's what I've used almost exclusively in the past with good results. I also started the buttonhole stitching with good ol' Coats & Clark thead- not knowing as much about theads back then as I do now. So..... I buttonhole stitched all the applique on the first one-quarter section of the quilt top with little to no troubles other than the needle falling out periodically. Now, on the second quarter section of the quilt, the thread is shredding- you know how that goes.... you sew along and all of a sudden the thread breaks and you find a big blurb of thread somewhere before the needle in the threading pattern of the machine with a skinny little bit of the center of the thread hanging below the blurb. The blurb appears and breaks the thread every 1/2 in. to 2 inches of buttonhole stitching. I have tried to stop and re- thread the machine before the blurb gets formed and thread breaks- it's also making VERY sloppy stitches just before it breaks. Sewing
*very* slowly also seems to make the blurb/shredding take a bit longer to form. It's making me crazy sewing like this!!!
I have:
Used various type needles- embroidery, sharps, quilting, universals and both Schmetz and Singer brand names and even tried a top stitching needle thinking the larger hole in the fabric made by the topstitching needle would treat the thread more gently. Didn't work.
Tried skipping the thread guides- both the one right above the needle and the one before that- the one after the upsy-downsy arm. Skipping either or both didn't help. The blurb forms somewhere in this area but it's hard to pinpoint exactly where.
Loosening the upper tension- the thread shreds a little less often, but is still breaking every 1 in. to 3 inches of buttonhole stitching.
Thought maybe I had a bad spool of thread so I tried another spool of the C&C gold thread. It still broke. Then I used the exact same gold thread (used some of each of the two gold thread spools) and pieced five 16X20 in. PFP blocks. The thread didn't break or shred at all in all that PFP straight stitching with lots of seams that overlap with many thicknesses.
What do I try next? I'm pretty sure it's the fusible that's causing the thread troubles, but all the applique is already bonded to the quilt top and I'm stuck with finishing with the Coats & Clark thread since that's what I started with. I can't change the fusible, so I have to find another way to attack this problem.
HELP!!!!!
Leslie (about to start yanking my hair out!) & The Running-For-Cover Furbabies in MO.