Why does OneWay recomend a 3450 grinder? I had a chance to pick the owner's brain once, and he had some interesting things to say about grinding that does contradict the "commonly held wisdom". First of all, he says:"the grinding wheels are designed to run at 3450 and will perform their best at that speed". Next I asked why people seem to think they get better performance at slower speeds (like 1725), and he said that unbalanced grinding wheels will vibrate a lot causing problems that are minimized by running at a slower speed. He also mentioned that not all grinding wheels are created equal, and not everyone dresses their wheels properly. Of course, good quality wheels, a balancing kit, and a "proper" dressing tool are made by OneWay! He also said that something that happens often with woodturners is that they have a mish-mash of different tools made from different steels. A wheel that grinds carbon steel well will not work as well with high speed steel and vice versa. And he recommends an 8" wheel over 6" because the hollow grind is not as severe. (I should have gotten into: isn't the surface speed different for a 6" and an 8" wheel? Does this mean that the 8" wheels are made differently to work their best at a higher speed? And what about when the wheel wears out?) Another question I had was: Is my cheapo grinder good enough, or should I buy a new Baldor or whatever? The answer was that if you balance the grinding wheels even the cheapest grinder will run smooth. So spend your money on wheels, not grinders. And balance them! And dress them whenever they get loaded up, properly!
Anyway, he seemed to have done a lot of research on grinding and wheels and stuff. So I bought a new OneWay wheel with balancing kits for my 25 year old El Cheapo brand grinder. The result: Very Smooth! The glitch: the balancing kits only work on wheels with 1" center holes, which seems to only be available on their wheels. The Norton SG wheels have a 5/8 hole or something so I couldn't make a side by side comparison with both being balanced. The balanced OneWay vs the unbalanced Norton: OneWay wins! Another glitch/weirdness: The OneWay wheels seem to be graded differently, or something. Their 80 grit acts like about a 100 grit Norton for grinding speed and finish. I've heard that the Norton SG is better, but is also more expensive. And I can't get them balanced like the OneWay.
Now as soon as I sell something I'm buying a new 8" grinder (El Cheapo, probably), OneWay wheels, more balancers, and maybe even the "proper" dressing attachment for my Wolverine.
Happy grinding to all!
CD boulder, co